As natural and human resources get stretched, the need for equipment that runs efficiently has become more critical than ever. This is especially true in pumping systems, where consistent and reliable water management is essential. Efficient solutions can often deliver positive financial benefits and yet still provide the reliability—including steady operation and consistent performance—that’s needed.
Permanent magnet (PM) motors have been in use for decades, and their higher efficiency operation is bringing their performance benefits to the spotlight. PM rotors require no electrical power, making them more efficient, especially at reduced speeds and partial loads. PM motors operate more efficiently using rare earth magnets that perform with no slip. This translates into lower input power for the same output power, saving on operational costs every time the motor runs. Also, lower current means that specific components of the system—including variable frequency drives (VFDs), motor cables and filters—might result in smaller size requirements and, consequently, become less costly.
The advancement and use of variable speed technology within the pumping industry coupled with the benefits provided by PM motors means contractors can trust that this solution will provide cost-effectiveness and efficiency.
PM Motors Perform in Submersible Applications
A PM motor in a submersible pump may lead to lower total cost of ownership (TCO), more efficient operation, better performance and less downtime. Consider:
PM motors run with an efficiency rate of about 90 to 94percent.
PM motors deliver strong performance across a range of speeds for longer motor life and strong overall performance.
PM motors operate with no slip. Their speed is constant regardless of load, delivering consistent water distribution at all times.
When paired with a pump in submersible installations, PM motors offer high efficiency operation and speed.
PM motors, of the same diameter and horsepower, can weigh 30 to 40 percent less than then their induction motor counterpart.
Higher efficiency in pumping operations can lead to long-term benefits and major cost savings for pump operators in any industry since PM motors run with an efficiency rate of above 90 percent. They run this efficiently since their rotor does not need to be magnetized, concentrating all the power into motor shaft rotation. No energy is lost due to magnetization of the rotor, concentrating more power into motor shaft rotation. Because of this power concentration, PM motor systems can run at a synchronous speed, providing improved hydraulic performance. With no slip, the motor speed is consistent and will not vary regardless of load.
According to field trial data for PM motors, typical high-duty rate systems can have a payback of one to two years. Paired with a VFD, a system can optimize performance and maximize system life while relying on real-time monitoring, protection and customizable application-specific programming software as needed to cover customer and building requirements. These efficiency savings also position owners and operators for the future. Energy efficiency across a broad range of operations and infrastructure-related equipment is continuing to be prioritized at both the national and local levels. PM motors assure energy-saving benefits to meet compliance considerations now and as regulations evolve.
Read more: Maximize Pumping with Permanent Magnets